Wago-Data

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This repository provides software examples and technical manuals for WAGO controllers, designed to help users quickly implement industrial automation, edge computing, and distributed cluster tasks.

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📂 Overview

• Software Examples: Includes Codesys, Python, and Node-RED.
• Controller Manuals: Hardware-specific guides for CC100, BC100, and PFC200.
• Environment Setup: Configurations for Docker, Routers, and Controller Runtimes.
• System Architecture: Advanced topics on Edge Server Swarm.

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🛠 Software Examples

Codesys Examples

• SQLite Integration: Demonstrate how to create and manage local databases directly within the Codesys Runtime.
• Modbus TCP Communication: Implement cross-domain data read/write operations and gateway integration.
• MQTT-Publish: Send controller data (sensor values/device status) to an MQTT Broker (e.g., Mosquitto, Azure IoT Hub).
• MQTT-Subscribe: Receive remote commands or configurations from a Broker to control hardware outputs.
• OPC UA Server: Enable the controller as a server to provide I/O signals and variables to SCADA or HMI systems via standardized protocols.

Python Examples

• Web Dashboard (Web HMI): Use Flask as a backend API with a Vue.js/HTML frontend to develop custom visual monitoring interfaces.

Node-RED Examples

• Webhook Integration: Receive and process HTTP requests from external cloud services or third-party APIs.
• WebSocket Communication: Real-time bi-directional data exchange for live dashboards and low-latency control.
• Discord Bot Integration:
  • Interactive Commands: Control the WAGO controller remotely via Discord chat commands.
  • Status Notifications: Push real-time hardware alarms and event logs directly to your Discord channel.
• Edge-Schedule System:
  • Timed Automation: Implement complex scheduling logic (Cron jobs) to trigger hardware outputs independently of the PLC main task.
  • Operational Flexibility: Easily adjust schedules via a visual interface without recompiling PLC code.
• SQLite DataLogger:
  • Local Persistence: Log critical operational data into an internal SQLite database to ensure data integrity and offline traceability.
  • Historical Querying: Retrieve past events or trends directly from the controller's internal storage.
• Protocol Gateway:
  • IT/OT Convergence: Bridge the gap between industrial protocols (Modbus, OPC UA) and IT standards (MQTT, RESTful API, JSON).
  • Cross-Platform Interoperability: Enable seamless data exchange between different automation hardware brands and cloud services.
• Interactive Dashboard (Web HMI):
  • Real-time Monitoring: Visualize sensor data and system status through gauges, charts, and status indicators.
  • Remote Control: Toggle digital outputs or adjust setpoints directly from a web browser or mobile device.

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🌐 Edge Server Swarm

Advanced section demonstrating the integration of multiple WAGO controllers into a distributed computing cluster.

• Docker Swarm Orchestration:
  • Cluster Initialization: How to initialize and join multiple controllers as Manager and Worker nodes.
  • Service Deployment: Use Docker Stack for cross-node service deployment and load balancing.
• High Availability & Failover (HA):
  • Mechanisms for automatic service migration and recovery when a single node goes offline.
• Virtual Overlay Network:
  • Establish secure internal networks for container-to-container communication across different controllers.

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🐳 Docker Operations

Best practices for running Docker containers on WAGO hardware, including image management and resource allocation.

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🏗 Hardware Specifications

CC100 Controller

• 751-9301 (Compact Controller 100)
• 751-9401

BC100 Controller

• 750-8001

PFC200 Controller

• 750-8212 (PFC200 Generation 2)

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📶 Router Operations

Last updated: 2026/01/30