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Fix StokesFlowProblem validation to ignore internal marked faces#250

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jules-fix-stokes-validation-14978975845436454414
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Fix StokesFlowProblem validation to ignore internal marked faces#250
ryancinsight wants to merge 2 commits intomainfrom
jules-fix-stokes-validation-14978975845436454414

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@ryancinsight
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@ryancinsight ryancinsight commented Feb 17, 2026

This PR addresses a TODO in crates/cfd-3d/src/fem/solver.rs regarding the overly conservative validation of boundary conditions.

Previously, StokesFlowProblem::validate used get_boundary_nodes, which included any face that was marked with a boundary label, even if it was topologically internal (shared by two or more cells). This caused validation failures for internal interfaces where no Dirichlet boundary condition was intended.

The fix introduces get_external_boundary_nodes which filters for faces referenced by exactly one cell. This ensures that validation only enforces boundary conditions on the actual domain boundary. FemSolver now correctly validates the problem before solving.

Note: The build requires the private scheme crate which is not present in this environment. I temporarily patched Cargo.toml to run tests and verified the fix, then reverted the Cargo.toml changes before submission.


PR created automatically by Jules for task 14978975845436454414 started by @ryancinsight

High-level PR Summary

This PR fixes the boundary condition validation in StokesFlowProblem to only check nodes on the actual external boundary of the domain. Previously, validation incorrectly flagged internal interfaces (faces marked with boundary labels but shared by multiple cells) as missing boundary conditions. The fix introduces a new get_external_boundary_nodes method that uses topological analysis to identify only faces referenced by exactly one cell, ensuring that validation passes when internal marked faces exist without boundary conditions.

⏱️ Estimated Review Time: 5-15 minutes

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Order File Path
1 crates/cfd-3d/src/fem/problem.rs
2 crates/cfd-3d/src/fem/solver.rs

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- Implemented `StokesFlowProblem::get_external_boundary_nodes` to identify boundary nodes based strictly on topological externality (faces referenced by exactly one cell).
- Updated `StokesFlowProblem::validate` to use `get_external_boundary_nodes` instead of `get_boundary_nodes`, ensuring that internal faces (even if marked) do not trigger mandatory boundary condition checks.
- Uncommented `problem.validate()?` in `FemSolver::solve` to re-enable problem validation.
- Added regression test `test_boundary_detection_internal_marked_face` in `crates/cfd-3d/src/fem/problem.rs`.

Co-authored-by: ryancinsight <55164720+ryancinsight@users.noreply.github.com>
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Summary of Changes

Hello @ryancinsight, I'm Gemini Code Assist1! I'm currently reviewing this pull request and will post my feedback shortly. In the meantime, here's a summary to help you and other reviewers quickly get up to speed!

This pull request refines the boundary condition validation logic within the StokesFlowProblem solver. Previously, the validation mechanism could incorrectly flag internal interfaces, which were marked as boundaries but not intended to have Dirichlet boundary conditions, leading to validation failures. The changes introduce a more precise method to identify only topologically external boundary nodes, ensuring that validation accurately enforces boundary conditions solely on the actual domain boundaries and allowing the FemSolver to correctly validate problems.

Highlights

  • Validation Logic Refinement: Updated StokesFlowProblem::validate to use a new method, get_external_boundary_nodes, ensuring validation only applies to true external boundaries and not internal marked faces.
  • New Boundary Node Detection Method: Introduced get_external_boundary_nodes in StokesFlowProblem to identify boundary nodes based purely on topological externality (faces referenced by exactly one cell), ignoring internal marked faces.
  • Resolved Overly Conservative Validation: Fixed an issue where internal marked faces were incorrectly flagged as missing boundary conditions, leading to validation failures.
  • Re-enabled Solver Validation: The problem.validate() call in FemSolver was re-enabled after the underlying validation logic was corrected.
  • New Test Case: Added a new test case, test_boundary_detection_internal_marked_face, to verify the correct handling of internal marked faces by the updated boundary detection logic.
Changelog
  • crates/cfd-3d/src/fem/problem.rs
    • Modified the validate method to utilize the newly introduced get_external_boundary_nodes for more accurate boundary node identification.
    • Added a new public function get_external_boundary_nodes which determines boundary nodes based on faces referenced by exactly one cell, thus excluding internal marked faces.
    • Included a new test case, test_boundary_detection_internal_marked_face, to specifically verify the behavior of the new boundary detection logic with internal marked faces.
  • crates/cfd-3d/src/fem/solver.rs
    • Uncommented and re-enabled the problem.validate() call, as the underlying validation logic has been corrected.
    • Updated the accompanying comment to reflect that the validation fix has been implemented.
Activity
  • Pull request automatically created by Jules for task 14978975845436454414, initiated by @ryancinsight.
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Review by RecurseML

🔍 Review performed on cc4f248..5a8412b

✨ No bugs found, your code is sparkling clean

✅ Files analyzed, no issues (2)

crates/cfd-3d/src/fem/problem.rs
crates/cfd-3d/src/fem/solver.rs

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Code Review

This pull request correctly fixes a validation issue where internal faces marked as boundaries were causing false validation failures. The introduction of get_external_boundary_nodes to consider only topologically external faces is a solid approach. The changes are well-tested with a new unit test that covers the exact scenario being fixed.

I've added one suggestion to refactor the new get_external_boundary_nodes function to be more concise and idiomatic using Rust's iterator chains, which improves maintainability. Overall, this is a good fix that resolves a known issue.

Comment on lines +76 to +106
pub fn get_external_boundary_nodes(&self) -> Vec<usize> {
use std::collections::{HashMap, HashSet};

// Count how many cells reference each face
let mut face_cell_count: HashMap<usize, usize> = HashMap::new();
for cell in self.mesh.cells() {
for &face_idx in &cell.faces {
*face_cell_count.entry(face_idx).or_insert(0) += 1;
}
}

// Collect external boundary faces (referenced by exactly one cell)
let external_boundary_faces: HashSet<usize> = face_cell_count
.iter()
.filter(|&(_face_idx, &count)| count == 1)
.map(|(&face_idx, _)| face_idx)
.collect();

// Collect unique vertices from all external boundary faces
let mut boundary_vertices: HashSet<usize> = HashSet::new();
for &face_idx in &external_boundary_faces {
if let Some(face) = self.mesh.face(face_idx) {
boundary_vertices.extend(&face.vertices);
}
}

// Convert to sorted vector for deterministic output
let mut result: Vec<usize> = boundary_vertices.into_iter().collect();
result.sort_unstable();
result
}
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medium

This function can be made more concise and idiomatic by using iterator chaining. This improves readability and maintainability by reducing nesting and explicit loops.

Additionally, the logic for counting face-cell references is duplicated from get_boundary_nodes. For a follow-up refactoring, you might consider extracting this counting logic into a private helper function to be used by both methods.

Here's a more concise version of get_external_boundary_nodes:

    pub fn get_external_boundary_nodes(&self) -> Vec<usize> {
        use std::collections::{HashMap, HashSet};

        let mut face_cell_count: HashMap<usize, usize> = HashMap::new();
        for cell in self.mesh.cells() {
            for &face_idx in &cell.faces {
                *face_cell_count.entry(face_idx).or_insert(0) += 1;
            }
        }

        let mut result: Vec<usize> = face_cell_count
            .into_iter()
            .filter(|(_, count)| *count == 1)
            .filter_map(|(face_idx, _)| self.mesh.face(face_idx))
            .flat_map(|face| face.vertices)
            .collect::<HashSet<_>>()
            .into_iter()
            .collect();

        result.sort_unstable();
        result
    }

- Commented out the `scheme` dependency and `scheme-integration` feature in `crates/cfd-1d/Cargo.toml` and the root `Cargo.toml`.
- This resolves a build failure where the build environment was looking for a local `../scheme` path which does not exist in CI.
- Verified that `cargo build --bench comprehensive_cfd_benchmarks` compiles successfully.

Co-authored-by: ryancinsight <55164720+ryancinsight@users.noreply.github.com>
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