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Important

Official STL Files: The 3D models for the Firestar platform will be available soon on the official Polarstar Airsoft website. Stay tuned to our Discord community for the official release announcement!


Firestar – Assembly & Printing Manual 🚀

Created by: @ClutchFire3D

🌐 View Official Website


⚖️ License & Terms of Use

This project is licensed under CC BY-NC-ND 4.0. Commercial use, redistribution, or sale of STL files and printed parts is strictly prohibited.


📌 Table of Contents


1. Meet Firestar

Forget Gearboxes. Embrace Innovation.

Firestar

The Firestar was developed by ClutchFire3D leveraging PolarStar Airsoft technology. Designed from the ground up to extract maximum performance from the F2™ and Jack™ HPA engines, this platform eliminates the limitations of adapted AEG bodies.


🛠 Recommended Print Settings

To ensure the structural integrity of your Firestar, follow these guidelines:

Parameter Recommended Setting
Material ASA or ABS (Required for impact resistance and durability)
Wall Line Count 4 layers (Crucial for thread and insert strength)
Infill Density 50% or higher
Support Required (Tree supports recommended for cleaner surfaces)
Layer Height 0.12mm

⚠️ Warning: Do not use standard PLA for structural parts, as it may become brittle or warp under heat and mechanical stress.


❤️ Support the Mission (Keep the Fire Burning)

The Firestar is an open-source project. If you find this project valuable, please consider supporting our work.

Buy Me A Coffee


Step 1: Lower Receiver Preparation

Trigger

Install the trigger blade. Note the specific slot to prevent the selector from over-rotating. Secure with an M3 screw. Trigger Install

Grip Inserts

Using a soldering iron, install the M3 brass inserts into the Pistol Grip mounting holes. Grip Inserts

Grip

Bolt the Pistol Grip to the body using M3 screws.

View 1 View 2
Grip Mount Grip Mount

Step 2: Upper Receiver & Handguard

Inserts

Install M3 inserts into both sides of the Upper Receiver and the Outer Barrel. Upper Inserts

Muzzle

Screw the 14mm CCW adapter onto the Outer Barrel tip. Muzzle Thread

Alignment

Align the Outer Barrel holes with the Handguard. Pay attention to the chamfered side.

Hole Alignment Screw Tightening
Barrel Alignment Barrel Alignment

Joining

Slide the Upper into the Handguard and secure both sides with M3 screws.

Fitting Hole Alignment
Upper Handguard Join Upper Handguard Join

Hopup

Slide the assembled Hopup and inner barrel into the Upper until it hits the internal limiter.

Polarstar Hopup Thing Maxx Model View
Hopup Install Hopup Install

Hopup Install


Step 3: Trigger Housing & HPA

Trigger Board

Fix the F2 trigger board to the left side of the Housing using the original small screw.

Trigger Housing L Board
Trigger Board Trigger Board

Assembly

Place the trigger blade in its housing, close it with the right side, and secure with M3 screws.

Trigger Blade Housing Closing
Housing Close Housing Close

Selector

Snap the Selector Plate into place. Selector Plate


Step 4: Stock Adapter

Nut Setup

Place the M5 nut inside the specific slot within the Lower Receiver. M5 Nut

Fixation

Install the Stock Adapter before the HPA system and secure it with the M5 screw. Adapter Mount


Step 5: Final System Assembly

Wiring

Route the FCU wires through the Stock Adapter and the air line through the Pistol Grip hole. Wiring Route

Trigger Box

Slide the Trigger Housing into the Lower and lock it with the Lower Pin. Trigger Box Install

Engine

Slide the F2 engine into the Upper until it seats into the Hopup. Engine Slide

Lock

Install the F2 Lock to prevent the engine from moving during shots. Engine Lock

Closing

Join the Upper and Lower receivers and lock with the front pin. Body Pins

Mag Release

Install the printed (or aftermarket M4) Mag Release with the spring. Ensure smooth movement.


Step 6: Stock

Carbon Tube

Cut the carbon fiber tube to length and drill the mounting holes.

Stock

Install M3 inserts into the printed Stock part and bolt it to the tube. Stock Mount

Finalize

Connect the FCU and battery, tuck the wires into the tube, and slide it onto the Adapter.

Connection Stock Fitting
Final Wiring Final Wiring

🔥 Build Complete!

Share your Firestar build on Instagram and tag @ClutchFire3D.

Join our Discord | Support the Project

Final Build

About

Forget gearboxes. Embrace innovation. Firestar was developed by ClutchFire with PolarStar Airsoft technology, designed from the ground up to unlock the full potential of HPA F2™ and Jack™ engines. A dedicated platform that removes the limits of adapted AEG bodies, delivering perfect alignment and a lightweight, efficient gameplay experience.

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