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IRB 4600 Cement Bag Stacking Simulation

This project is a RobotStudio simulation showcasing the capabilities of the ABB IRB 4600 robot in automating a palletizing process for a cement factory.


Table of Contents


Project Overview

The IRB 4600 is programmed to perform the following tasks:

  1. Bag Pick-Up: The robot picks up individual cement bags from a designated conveyor belt.
  2. Palletizing: The robot stacks the bags systematically on a pallet, following a predefined stacking pattern for maximum stability and space utilization.
  3. Process Optimization: This simulation focuses on reducing manual labor, increasing speed, and minimizing errors in a repetitive and labor-intensive process.

Key Features

  • Realistic Environment: The simulation replicates a factory setting, including a conveyor belt, cement bags, pallets, and a safe work area.
  • Custom Stacking Pattern: A stable stacking sequence ensures efficient use of pallet space and reduces the risk of load collapse.
  • Automation Insights: Demonstrates how industrial robots can improve productivity and safety in the cement manufacturing industry.

Components

1. Robot

  • Model: ABB IRB 4600
  • End Effector: Gripper optimized for handling heavy cement bags.
  • Reach & Payload: Configured to meet the requirements of the palletizing task.

2. Conveyor System

  • Function: Delivers cement bags to the robot’s pickup area.
  • Sensors: Monitors bag positioning and alerts the robot for pick-up.

3. Pallet Area

  • Setup: A designated palletizing zone where bags are stacked according to the specified pattern.
  • Capacity: Designed to hold 40 cement bags.

Simulation Goals

  1. Efficiency: Optimize the robot’s movements to minimize cycle time.
  2. Precision: Ensure accurate placement of bags to create a stable stack.
  3. Scalability: Demonstrate the potential for expanding the process to handle higher loads or integrate with additional factory processes.
  4. Security: Ensures that the manipulator will stop when the safe perimeter is entered by a person.

Getting Started

Prerequisites

  • ABB RobotStudio: Version 2024 or later.
  • IRB 4600 Configuration: Ensure the robot library includes the IRB 4600 model with Cement Vacuum tool specifications.

Installation

Clone the repository to your local machine:

$ git clone git@github.com:Petrigh/cement-bag-stacker.git

Contact

For questions or suggestions, please contact:


License

This project is licensed under the MIT License.

Feel free to customize or enhance the simulation for educational or industrial purposes.

About

This is a simulation of an IRB 4600 ABB Robot that stacks 40 cement bags on a pallet

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