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Low Voltage Overhead Conductor Break Detection System using IoT

Overview

Low voltage AC distribution overhead lines are widely used in residential and rural power networks. These conductors can break due to aging, corrosion, storms, falling trees, or mechanical stress. When a live conductor falls to the ground, it may remain energized due to high earth resistance and low fault current. This condition can lead to serious electric shock hazards and accidental deaths.

This project presents a cost-effective IoT-based monitoring system that detects abnormal conditions in low voltage distribution lines. The system continuously monitors three-phase voltage and current using sensors connected to an ESP32 microcontroller. When a fault is detected, the system sends an alert using LoRa long-range wireless communication.

The proposed system is designed to improve safety, reliability, and fault response time in electrical distribution networks.


Objectives

  • Detect breakage of low voltage overhead conductors.
  • Reduce electrocution risks in public areas.
  • Monitor electrical parameters of distribution lines.
  • Provide real-time alerts to maintenance teams.
  • Develop a scalable and cost-effective monitoring system.

Features

  • Three phase voltage monitoring (R, Y, B phases)
  • Current monitoring
  • Conductor break detection
  • Phase imbalance detection
  • Low voltage detection
  • Power outage detection
  • Long-range communication using LoRa
  • Battery backup monitoring
  • Real-time alert transmission

System Architecture

The monitoring device is installed on distribution poles. Voltage and current sensors measure electrical parameters continuously. The ESP32 microcontroller processes the data and determines whether the system is operating normally or if a fault has occurred.

If a fault condition is detected, the ESP32 transmits an alert message through LoRa communication to a remote monitoring station.

System Flow

Sensors → ESP32 Microcontroller → Fault Detection Algorithm → LoRa Communication → Monitoring Station


Hardware Components

Component Description
ESP32 Microcontroller used for processing sensor data
ZMPT101B Voltage Sensor Measures AC voltage of each phase
ACS712 Current Sensor Measures line current
SX1278 LoRa Module Long range wireless communication
SMPS Power Supply Converts AC supply to low voltage DC
Rechargeable Battery Provides backup power
Voltage Divider Used for battery voltage monitoring

Pin Connections

Voltage Sensors

Phase ESP32 Pin
R Phase GPIO34
Y Phase GPIO35
B Phase GPIO32

Current Sensor

Sensor ESP32 Pin
ACS712 GPIO33

Battery Monitoring

Parameter ESP32 Pin
Battery Voltage GPIO36

LoRa Module

LoRa Pin ESP32 Pin
MISO 19
MOSI 23
SCK 18
NSS 5
RST 14
DIO0 26

Software Used

Software Purpose
Arduino IDE Firmware development
ESP32 Board Package Programming ESP32
LoRa Library LoRa communication
GitHub Project hosting and documentation

Fault Detection Logic

The system identifies different fault conditions based on voltage and current values.

Power Outage

All three phases have voltage below 50 V.

Conductor Break

Voltage is present but current is approximately zero.

Low Voltage

Phase voltage drops below 180 V.

Phase Imbalance

Difference between phase voltages exceeds the allowed limit.


Example LoRa Messages

Normal Status


Working Principle

  1. Voltage and current sensors measure electrical parameters.
  2. ESP32 reads the sensor values through analog inputs.
  3. The microcontroller processes the data.
  4. The system checks for abnormal conditions.
  5. If a fault is detected, an alert message is generated.
  6. The alert is transmitted via LoRa communication.
  7. The monitoring station receives the alert for maintenance action.

Applications

  • Electrical distribution safety monitoring
  • Smart grid infrastructure
  • Rural power network monitoring
  • Electrical utility maintenance systems
  • Accident prevention systems

Advantages

  • Low cost compared to traditional monitoring systems
  • Long range wireless communication
  • Real-time fault detection
  • Scalable for large distribution networks
  • Improves public safety in power distribution systems

Limitations

  • Requires proper sensor calibration
  • Environmental factors may influence sensor readings
  • LoRa communication requires network coverage

Future Improvements

  • GPS-based fault location detection
  • AI-based fault classification
  • Mobile application for real-time monitoring
  • Cloud-based data analytics
  • Predictive maintenance using machine learning

About

Cost-effective IoT system for detecting low voltage overhead conductor breakage using ESP32 and LoRa

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