diff --git a/src/scope/core/patches/_startup.py b/src/scope/core/patches/_startup.py
index dfe957d7..31ac1912 100644
--- a/src/scope/core/patches/_startup.py
+++ b/src/scope/core/patches/_startup.py
@@ -10,8 +10,10 @@
 if sys.platform == "win32":
     try:
         from .cudnn import patch_torch_cudnn
+        from .static_cuda_launcher import patch_torch_static_cuda_launcher
 
         patch_torch_cudnn(silent=True)
+        patch_torch_static_cuda_launcher(silent=True)
     except Exception:
         # Never crash Python startup - fail silently
         pass
diff --git a/src/scope/core/patches/_utils.py b/src/scope/core/patches/_utils.py
new file mode 100644
index 00000000..51a2d7ed
--- /dev/null
+++ b/src/scope/core/patches/_utils.py
@@ -0,0 +1,29 @@
+"""Shared utilities for patch modules."""
+
+import importlib.util
+import os
+
+
+def find_package_path(package_name: str) -> str | None:
+    """Find a package's install path WITHOUT importing it.
+
+    This is critical for torch - importing it loads DLLs which then
+    can't be overwritten. Using find_spec() locates the package without
+    executing its __init__.py.
+
+    Handles both regular packages (with __init__.py) and namespace packages.
+    """
+    try:
+        spec = importlib.util.find_spec(package_name)
+        if spec:
+            # Regular package: spec.origin points to __init__.py
+            if spec.origin:
+                return os.path.dirname(spec.origin)
+            # Namespace package: use submodule_search_locations
+            if spec.submodule_search_locations:
+                locations = list(spec.submodule_search_locations)
+                if locations:
+                    return locations[0]
+    except (ImportError, ModuleNotFoundError):
+        pass
+    return None
diff --git a/src/scope/core/patches/cudnn.py b/src/scope/core/patches/cudnn.py
index 3d0ba627..fcbe55da 100644
--- a/src/scope/core/patches/cudnn.py
+++ b/src/scope/core/patches/cudnn.py
@@ -12,35 +12,11 @@
 """
 
 import glob
-import importlib.util
 import os
 import shutil
 import sys
 
-
-def _find_package_path(package_name: str) -> str | None:
-    """Find a package's install path WITHOUT importing it.
-
-    This is critical for torch - importing it loads cuDNN DLLs which then
-    can't be overwritten. Using find_spec() locates the package without
-    executing its __init__.py.
-
-    Handles both regular packages (with __init__.py) and namespace packages.
-    """
-    try:
-        spec = importlib.util.find_spec(package_name)
-        if spec:
-            # Regular package: spec.origin points to __init__.py
-            if spec.origin:
-                return os.path.dirname(spec.origin)
-            # Namespace package: use submodule_search_locations
-            if spec.submodule_search_locations:
-                locations = list(spec.submodule_search_locations)
-                if locations:
-                    return locations[0]
-    except (ImportError, ModuleNotFoundError):
-        pass
-    return None
+from ._utils import find_package_path
 
 
 def patch_torch_cudnn(silent: bool = False):
@@ -61,8 +37,8 @@ def patch_torch_cudnn(silent: bool = False):
         return
 
     # Find package paths WITHOUT importing them (avoids loading/locking DLLs)
-    cudnn_path = _find_package_path("nvidia.cudnn")
-    torch_path = _find_package_path("torch")
+    cudnn_path = find_package_path("nvidia.cudnn")
+    torch_path = find_package_path("torch")
 
     if not cudnn_path:
         if not silent:
diff --git a/src/scope/core/patches/static_cuda_launcher.py b/src/scope/core/patches/static_cuda_launcher.py
new file mode 100644
index 00000000..4f067034
--- /dev/null
+++ b/src/scope/core/patches/static_cuda_launcher.py
@@ -0,0 +1,134 @@
+"""
+Binary patch for torch_python.dll to fix StaticCudaLauncher overflow.
+
+On Windows, torch.compile with reduce-overhead mode can cause an OverflowError
+when CUDA stream values exceed the range of a signed long integer. The fix
+changes a format specifier from 'l' (signed long) to 'K' (unsigned long long).
+
+Fixes: https://github.com/pytorch/pytorch/issues/162430
+Commit: https://github.com/pytorch/pytorch/commit/7d1bcd9aea8f48733ea46d496e945b7f2592a585
+
+This can be removed when upgrading to a PyTorch version with the fix (2.10.0+).
+"""
+
+import os
+import sys
+import tempfile
+
+from ._utils import find_package_path
+
+# Byte sequences for detection and patching
+UNPATCHED_BYTES = b"KiiiiisOl"
+PATCHED_BYTES = b"KiiiiisOK"
+
+
+def patch_torch_static_cuda_launcher(silent: bool = False):
+    """Binary patch torch_python.dll to fix StaticCudaLauncher overflow.
+
+    Searches for the unpatched byte sequence and replaces it with the fixed version.
+    Idempotent: skips if already patched.
+
+    IMPORTANT: This function does NOT import torch, so it can safely
+    modify the DLL before it is loaded.
+
+    Args:
+        silent: If True, suppress all output (for use at Python startup).
+    """
+    if sys.platform != "win32":
+        if not silent:
+            print("Not on Windows, skipping static_cuda_launcher patch")
+        return
+
+    # Find torch package path WITHOUT importing it
+    torch_path = find_package_path("torch")
+
+    if not torch_path:
+        if not silent:
+            print("torch package not found")
+        return
+
+    dll_path = os.path.join(torch_path, "lib", "torch_python.dll")
+
+    if not os.path.isfile(dll_path):
+        if not silent:
+            print(f"torch_python.dll not found: {dll_path}")
+        return
+
+    # Read the DLL contents
+    try:
+        with open(dll_path, "rb") as f:
+            content = f.read()
+    except PermissionError:
+        if not silent:
+            print(f"Permission denied reading: {dll_path}")
+            print("Close any Python/torch processes and retry.")
+        return
+
+    # Check if already patched
+    if PATCHED_BYTES in content:
+        if not silent:
+            print("torch_python.dll: already patched (StaticCudaLauncher fix)")
+        return
+
+    # Check if patch is needed
+    if UNPATCHED_BYTES not in content:
+        if not silent:
+            print("torch_python.dll: byte sequence not found (different version?)")
+        return
+
+    # Count occurrences to ensure we only patch once
+    count = content.count(UNPATCHED_BYTES)
+    if count != 1:
+        if not silent:
+            print(
+                f"torch_python.dll: found {count} occurrences of target sequence, expected 1"
+            )
+        return
+
+    if not silent:
+        print(f"Patching torch_python.dll: {dll_path}")
+
+    # Apply the patch
+    patched_content = content.replace(UNPATCHED_BYTES, PATCHED_BYTES, 1)
+
+    # Write to temp file first, then rename for atomic operation
+    try:
+        # Create temp file in same directory for same-filesystem rename
+        dll_dir = os.path.dirname(dll_path)
+        fd, temp_path = tempfile.mkstemp(dir=dll_dir, suffix=".dll.tmp")
+        try:
+            os.write(fd, patched_content)
+        finally:
+            os.close(fd)
+
+        # Make original writable if needed
+        if os.path.exists(dll_path):
+            os.chmod(dll_path, 0o666)
+
+        # Atomic rename (on Windows, need to remove destination first)
+        if os.path.exists(dll_path):
+            os.remove(dll_path)
+        os.rename(temp_path, dll_path)
+
+        if not silent:
+            print("Done. Restart Python to use patched torch_python.dll.")
+
+    except PermissionError:
+        if not silent:
+            print("Permission denied. Close any Python/torch processes and retry.")
+            print(f"Or manually patch: {dll_path}")
+        # Clean up temp file if it exists
+        if "temp_path" in locals() and os.path.exists(temp_path):
+            try:
+                os.remove(temp_path)
+            except OSError:
+                pass
+
+
+def main():
+    """Entry point for manual patching."""
+    patch_torch_static_cuda_launcher(silent=False)
+
+
+if __name__ == "__main__":
+    main()